For our custom hats and caps, we require a minimum of 10 pieces for sublimation orders and 30 pieces for cut & sew items. Enjoy a speedy 3-4 week turnaround time once your print panel is approved. We also offer graphic design support with every order. Reach out with your requirements to start the process today.
At Sphere Sport, we offer extensive options to tailor your custom hats and caps. Choose from over 100 fabric options, adjust size charts, and personalize design elements to perfectly match your team or brand’s identity. You can also customize packaging and specific garment features to make your headwear unique. Elevate your apparel with our comprehensive customization capabilities.
Our custom hats and caps are crafted for durability and style, ensuring they withstand the demands of intense competition and frequent wear. With high-quality embroidery and print, your designs will maintain their vibrant appearance through numerous uses. Our performance fabrics are designed to keep wearers comfortable, providing quick-drying and moisture-wicking benefits, ensuring top-notch quality for every order.
Partner with Sphere Sport to enhance your custom hats and caps lineup. Co-owned by Australian Sam Clay, we combine a global perspective with local insight, giving your brand an edge with competitive offshore pricing and exceptional customer service. Our hands-on leadership ensures you receive prompt communication and tailored solutions to meet your unique needs. Book an appointment with Sam today to explore how we can support your brand’s growth.
Our top-notch custom hats and caps meet the highest standards, whether you’re a teamwear brand or an organization ordering directly.
Personalize every detail, from collars and zippers to cuffs and fit, crafting truly unique apparel.
We allow you to customize your fit and size charts as much as you want to differentiate your uniforms.
Elevate your brand with bespoke packaging design that captivates customers and reflects your identity.
Enjoy hassle-free reorders with no minimum quantity required for all sublimation
apparel orders.
Choose from our diverse range of 100+ sportswear fabric materials to create the ideal blend of style and performance.
Experience the difference of our pro-grade quality, delivering durability and comfort for peak performance.
Discover our custom promotional hats and caps to boost your brand’s presence beyond traditional competition settings.
You can place an order by filling out our contact form, sending an email to [email protected], or submitting a quote request on the product page. To speed things up, include any design requirements, quantity, delivery address, logos, or reference images when you contact us.
Our MOQ is 10 pieces for sublimation items and 30 pieces for cut & sew (pre-dyed) products. No minimum for top ups, samples, and similar situations. Standard production turnaround is 3–4 weeks from the time you approve your designs and sizing.
Yes! You can request samples by visiting our “Request a Sample” page and filling out the form. We’ll confirm details and send you a sample for review before you move forward with a full order.
For recurring resellers and brands, we typically offer Net 30 payment terms. For all other customers, we require a 50% deposit to begin production and the remaining 50% after final approval of your order, including production photos. Terms & conditions apply.
We allow you can tailor everything from fabric and fit to garment features, strings, collars, sizing, tags, packaging, and more. For a full list of options, check out our Garment Development page.
Ready to start your custom hats and caps order? Contact us with your requirements or set up a call with our team to discuss your needs.
Use this form to request a custom quote for our "Custom Dyed-Fabric Bucket Hat". We will return your request in 1-2 business days.
SKU: sph-item-dye-u-he4
