Screen printing delivers bold, durable designs ideal for bulk orders—discover how Sphere Sport’s in-house screen printing can elevate your teamwear, merch, or apparel brand.
Screen printing is a printing process where ink is pushed through a mesh screen onto fabric. A stencil blocks certain areas of the screen, forming your design. It’s one of the most reliable and durable printing techniques used in the apparel industry. It’s ideal for bulk printing, high-opacity prints, and vibrant designs with solid colors. It’s widely used for t-shirts, uniforms, athletic wear, merch, and workwear.
Screen printing begins by separating your design into layers—one for each color. Each layer is burned onto a mesh screen using light-sensitive emulsion. Once the screens are prepared, ink is applied and pushed through the mesh onto the fabric using a squeegee. After all colors are printed, the garment is cured under high heat to set the ink permanently.
Screen printing begins by separating your design into layers—one for each color. Each layer is burned onto a mesh screen using light-sensitive emulsion. Once the screens are prepared, ink is applied and pushed through the mesh onto the fabric using a squeegee. After all colors are printed, the garment is cured under high heat to set the ink permanently.
Screen printing and DTF both produce high-quality prints, but screen printing is ideal for large orders with simple, bold designs. It offers a soft feel and lower cost per unit at scale. DTF is better for full-color artwork, small runs, or varied fabric types. If you’re producing high volumes of the same design on cotton or blends, screen printing is often the more efficient choice.
Choose from over 200 fabric types to match your product needs, from casual merch to premium teamwear.
Our experienced graphic design team helps you prepare print-ready files and refine your artwork for the best results.
Work with a China-based manufacturer backed by Australian ownership. Enjoy clear communication and service that understands your market needs.
Add custom packaging, branded labels, and hang tags to match your brand identity. We also offer tailored service solutions to fit your workflow.
Our in-house production setup and automated screen printing allow us to handle large volumes efficiently. This means faster turnaround and consistent quality across every piece.
Whether you’re scaling your merch line or outfitting teams with off-field apparel, our screen printing services combine high-volume efficiency with full customization. Reach out to see how we can support your brand’s production needs.
Would highly recommend Sphere Sports, from the first meeting you could tell how professional they were. When it came to the first order they made sure we were happy with each step and guided us through anything we were unsure about, even got regular updates. The first tops arrived and we are so happy with them, the quality is 100%
Exceptional Partnership. Outstanding Results. We’ve had the pleasure of working closely with Sam, Eric, and the Sphere team over the past few years to develop a unique apparel range tailored specifically for the fitness market. Their expertise, efficiency, and seamless collaboration have been instrumental in helping us rapidly grow into a market leader in our space. We highly recommend the Sphere team and look forward to many more years of partnership.
The best in the business! We have been working with Sphere Sport for the past seven years, and their efficiency, reliability, and trustworthiness have been exceptional. Their attention to detail, commitment to quality, and ability to meet deadlines consistently make them a standout in the industry. We can always count on them to deliver exactly what we need, and their customer service is second to none. If you’re looking for a partner you can rely on, I highly recommend Sphere Sport.
Exceptional Company. We have been partners with Sphere Sports for the past four years and would never entertain the idea of working with anyone else. They always go above and beyond to make sure we receive the best possible service in every area - deadlines, prices, workmanship, customer service - Simply can not recommend them highly enough
Sphere Sports - Our prefered business partner. Sphere Sports have been our partner for over 5 years and our business journey has been first class. Quality of workmanship, service and flexibility is exceptional.
Quality Garments & Attentive Customer Service. Been dealing with Sphere Sports for over 8 years now and find them a very reliable & trustworthy company to work with. Products are excellent, as to is the design & customer service team.
Our MOQ for screen printing is 30 pieces per design. We can print up to 6 unique colors per design, making it ideal for bold, multi-color artwork.
For most teamwear and apparel orders, our standard turnaround time is 2–4 weeks. For large-scale production (10,000+ units), timelines range from 4–8 weeks depending on complexity and order volume.
Yes, we offer samples using your custom design so you can evaluate the print quality and garment construction. Sample production typically takes 1–2 weeks.
We provide woven labels, heat-pressed tags, sewn-in branding, and optional hang tags. Custom packaging—such as branded boxes or polybags—is also available. Since we produce garments from raw fabric, we can offer fully custom sizing to meet your brand’s needs.
We offer over 200 fabric options in 100+ colors. Screen printing works best on 100% cotton for vibrant results, but we also print on cotton/poly blends, polyester (with low-bleed inks), tri-blends, canvas, denim, fleece, and nylon—with the right ink and preparation.
Urbanfield Sports