Computer-guided embroidery adds a raised, premium look that survives every wash and tackle—Sphere Sport lets you give players and fans the stitched detail they expect without long waits or high risk.
Digital embroidery begins with “digitizing” your artwork. Our technicians convert every line, curve, and letter into needle paths the machine can read. Sixteen-head commercial units then drive needles at up to 1,200 stitches per minute, sewing vivid thread straight through the fabric.
Because the thread itself carries the color, designs sink into the garment instead of sitting on top. The result is a textured logo that resists peeling, cracking, and fading for years. Best of all, embroidery works on almost any dyed fabric—cotton tees, polyester jerseys, performance blends, caps, bags, and more—so you can use one method across your entire range.
Digital embroidery offers standout durability by locking each stitch deep into the fabric, letting designs shrug off sweat, abrasion, and more than fifty wash cycles—far better than most ink prints. The raised thread adds a genuine 3-D texture that catches eyes on both shelves and sidelines.
With over a thousand in-house thread colors and full Pantone matching, you can nail brand accuracy every time. Plus, the screen-free process keeps setup costs low, so orders can start at just thirty pieces yet scale smoothly to thousands. All this comes with OEKO-TEX-certified polyester or lyocell threads for a greener finish.
Digital embroidery offers standout durability by locking each stitch deep into the fabric, letting designs shrug off sweat, abrasion, and more than fifty wash cycles—far better than most ink prints. The raised thread adds a genuine 3-D texture that catches eyes on both shelves and sidelines.
With over a thousand in-house thread colors and full Pantone matching, you can nail brand accuracy every time. Plus, the screen-free process keeps setup costs low, so orders can start at just thirty pieces yet scale smoothly to thousands. All this comes with OEKO-TEX-certified polyester or lyocell threads for a greener finish.
Screen printing is great for huge, flat artwork, while DTF shines with photo-real color layers. Embroidery, however, wins on durability and perceived value: stitched logos look high-end and outlast rough play, making them ideal for crests, numbers, and sponsor marks. For balanced cost and creativity, many brands combine embroidery for key logos with sublimation, DTF, or screen printing for large background graphics.
Sixteen-head arrays can turn out thousands of crests, caps, or jerseys per shift while keeping fine detail crisp.
We insert special foam under select areas to make logos pop—perfect for hats, hoodies, and outerwear.
From classic team shades to hard-to-find neons, our thread wall covers the full spectrum, and custom dye-to-match is available on request.
Start with as few as 30 pieces per design. Standard turnaround is just 3–4 weeks, plus 3–5 days for express air freight.
Recycled polyester and lyocell threads are certified to OEKO-TEX STANDARD 100, letting you meet eco goals without sacrificing performance.
Whether you need league uniforms, fan merch, or corporate gifts, our end-to-end service covers digitizing, sampling, bulk production, and global logistics. Let’s talk timelines, pricing, and design support today.
Would highly recommend Sphere Sports, from the first meeting you could tell how professional they were. When it came to the first order they made sure we were happy with each step and guided us through anything we were unsure about, even got regular updates. The first tops arrived and we are so happy with them, the quality is 100%
Exceptional Partnership. Outstanding Results. We’ve had the pleasure of working closely with Sam, Eric, and the Sphere team over the past few years to develop a unique apparel range tailored specifically for the fitness market. Their expertise, efficiency, and seamless collaboration have been instrumental in helping us rapidly grow into a market leader in our space. We highly recommend the Sphere team and look forward to many more years of partnership.
The best in the business! We have been working with Sphere Sport for the past seven years, and their efficiency, reliability, and trustworthiness have been exceptional. Their attention to detail, commitment to quality, and ability to meet deadlines consistently make them a standout in the industry. We can always count on them to deliver exactly what we need, and their customer service is second to none. If you’re looking for a partner you can rely on, I highly recommend Sphere Sport.
Exceptional Company. We have been partners with Sphere Sports for the past four years and would never entertain the idea of working with anyone else. They always go above and beyond to make sure we receive the best possible service in every area - deadlines, prices, workmanship, customer service - Simply can not recommend them highly enough
Sphere Sports - Our prefered business partner. Sphere Sports have been our partner for over 5 years and our business journey has been first class. Quality of workmanship, service and flexibility is exceptional.
Quality Garments & Attentive Customer Service. Been dealing with Sphere Sports for over 8 years now and find them a very reliable & trustworthy company to work with. Products are excellent, as to is the design & customer service team.
Yes. We can embroider and ship a sample in 1–2 weeks so you can check stitch quality and color accuracy.
We can stitch on nearly any dyed fabric, including cotton knits, polyester jerseys, canvas caps, and performance blends. Stabilizers keep stretchy materials looking sharp.
MOQ is 30 pieces per design. Standard production takes 3–4 weeks, and express air freight adds another 3–5 days.
Our library holds 1,000 + thread colors. If you need a specific shade, we can custom-dye or source it to match your Pantone.
Absolutely. Many clients use embroidery for crests and combine it with DTF, screen printing, or sublimation for larger full-color areas.
Urbanfield Sports