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What is Repreve Fabric? The Sustainable Choice for Sports Apparel Brands

As the world’s leading recycled performance fiber, Repreve quickly becomes the go-to fabric for sustainable sports apparel. Made from 100% recycled plastic, Repreve is biodegradable and recyclable, giving yesterday’s waste a second life as a durable and eco-friendly fabric.

Brands like Nike, Adidas, and Under Armour have used Repreve to create thermo-regulating pants for hikers, moisture-wicking retail apparel, and even high-performance sports uniforms.

how Repreve fabric is made

How is Repreve Fabric Made?

Repreve fabric is made from recycled plastic bottles and other plastic waste. The bottles are collected from recycling plants. They are then chopped, cleaned, and crushed into flakes. This process helps remove contaminants to make sure your fabrics are safe.

The flakes are then melted and spun into Repreve filament yarn. The yarn is used to create a variety of different types of fabrics, depending on the desired end-use. For example, sportswear brands might use their materials to create moisture-wicking garments. Meanwhile, furniture brands might use it to make a fire-resistant upholstery fabric.

Repreve fabric are soft, durable and food for performancewear

What are the Benefits of Using Repreve Fabric?

There are many benefits to using Repreve materials in your products. First and foremost, it’s an environmentally friendly choice. Recycling plastic bottles keeps them out of landfills, and using recycled materials reduces the need for virgin materials.

Additionally, Repreve fabric is durable and performing. You might expect a recycled fabric to be inferior to new materials. However, this is simply not the case with Repreve. Evidence of this can be seen in the adoption of the sustainable brand by all Pac-12 student-athletes.

Although the recycling process means Repreve fabric costs a bit more, recent studies show that consumers are willing to pay significantly more for eco-friendly products.

What Types of Apparel Products Can Use Repreve Fabric?

Repreve fabric is soft, durable, and easy to care for, making it an ideal choice for a wide range of apparel products. Their material can be used for all types of performance and casual apparel, including sports uniforms, dry-fit shirts, hoodies, and more.

The fabric is perfect for activewear because it wicks away moisture and provides superior UV protection. Since it comes in a wide range of weights, there likely isn’t anything in your catalog that can’t be made with Repreve.

Can Repreve Fabric be Used with Sublimation Printing?

Yes, apparel using Repreve fabric can be sublimated just like any other virgin polyester material. Sublimation printing on Repreve is a great way to create eco-friendly, stylish, and unique apparel.

Aside from that, Repreve recycled materials can also be used to manufacture home goods and packaging too. This could help you immensely increase your sustainability and environmental brand awareness initiatives.

How Much More Does Repreve Cost Than Traditional Fabrics?

Repreve costs more than traditional fabrics, but the price difference depends on the manufacturer and fabric weight. Repreve typically costs $1 to $3 more per garment piece.

The higher cost is due to the higher cost of raw materials and the processing required to recycle the plastic bottles into Repreve fiber. Repreve is the only eco-performance fiber with U TRUST® verification to certify recycled content claims. Therefore, manufacturers can be sure they are using a high-quality recycled fiber.

How do I find Apparel Manufacturers Who Carry Repreve Fabric?

If you’re looking for a manufacturer that carries Repreve fabric, it’s not always easy to find one. Most manufacturers don’t have an online presence. And of those that do, almost none of them list whether they carry Repreve online.

However, at Sphere Sport, we’re proud to be an apparel manufacturer that not only stocks Repreve fabric but also specializes in eco-friendly packaging and other sustainable materials. We’ve helped our clients develop eco-friendly retail products and teamwear brands provide club teams with recycled uniforms they can feel great about.

Learn more about how to get started using Repreve in your products and our other eco-friendly solutions here or contact us directly.

Choosing Repreve fabric for you apparel brand

Is Repreve Right for Your Company?

As sustainability becomes an increasingly important factor in purchasing decisions, more and more brands are looking for ways to incorporate sustainable practices into their business model.

So if you are looking for an environmentally friendly apparel option for your brand, Repreve may be the right choice for you.

Sphere Sport’s founder Sam Clay has helped countless clients start using Repreve fabric in their products.

Contact us to set up a free consultation. We’ll go over your brand’s specific needs and help you find eco-friendly apparel manufacturing solutions that address those needs.

Daniel leads Sphere Sport’s special projects and support services from Seattle, Washington. He makes regular visits to Sphere Sport’s factory to integrate new features and technology. His passion for performance wear stems from his love of ultimate frisbee, baseball, and hiking. Questions for the Daniel? Connect with him below. 

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