Custom Sportswear Print Methods

Explore a full range of print methods for teamwear and accessories, from sublimation to embroidery, all offered by Sphere Sport to support your brand’s product customization needs.

Sublimation and Heat Transfer

Sublimation printing uses heat to transfer dye directly into polyester fabric, producing vibrant, full-coverage prints that will not crack or peel over time. It is ideal for teamwear and activewear due to its lightweight feel and excellent breathability.

Heat transfer, by contrast, uses a printed design applied with heat and pressure. It works on a wider variety of fabrics, including cotton blends, and is suitable for smaller quantities or sample runs. Both methods allow detailed designs and consistent results, making them reliable options for sports brands looking to offer sharp, long-lasting graphics on performance garments.

Embroidery and Knitted Designs

Embroidery involves stitching thread into fabric to create durable, raised designs, commonly used for logos on caps, polos, jackets, and bags. It is well-suited for corporate or lifestyle apparel where added texture and professionalism are valued.

Knitted designs are created during the fabric manufacturing process, embedding patterns directly into the material. These are typically used for socks, beanies, and sweaters, where color and detail remain intact through repeated use. Both methods produce long-lasting results and are ideal for branded merchandise requiring durability. They complement other garment customization methods by adding variety and function without sacrificing brand identity.

Embroidery and Knitted Designs

Embroidery involves stitching thread into fabric to create durable, raised designs, commonly used for logos on caps, polos, jackets, and bags. It is well-suited for corporate or lifestyle apparel where added texture and professionalism are valued.

Knitted designs are created during the fabric manufacturing process, embedding patterns directly into the material. These are typically used for socks, beanies, and sweaters, where color and detail remain intact through repeated use. Both methods produce long-lasting results and are ideal for branded merchandise requiring durability. They complement other garment customization methods by adding variety and function without sacrificing brand identity.

Screen Printing and Digital UV

Screen printing uses mesh screens and ink to apply graphics to garments, making it a cost-effective choice for large production runs. It works best for simple, bold designs with limited colors and is typically used on cotton or cotton-blend fabrics.

Digital UV printing uses ultraviolet light to cure ink directly onto flat surfaces. Unlike screen printing, it is not used for apparel but rather for accessories like bags, packaging, and hard goods. This method supports full-color prints with quick turnaround, making it ideal for small-batch promotional items. Together, both methods offer tailored solutions depending on product type and order volume.

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Brands We Work With

Benefits of Sphere Sport Print Methods

1
Consistent Print Quality

Ensure sharp logos and vibrant colors across sublimation, screen printing, and heat transfer. We control color accuracy, alignment, and finish for consistent results on every garment.

2
In-House Print Integration

Printing is managed alongside apparel production for accurate logo placement, fabric compatibility, and faster lead times. This reduces errors and eliminating handovers between vendors.

3
Custom Fit for Teamwear Brands

Print methods are chosen based on fabric, garment type, and sport use. This ensures they hold up to intense activity while maintaining comfort and breathability.

4
Flexible Solutions for All Garments

Whether it’s large-scale sublimation or small logo heat press, we support various fabrics and garment types with tailored print methods to match your design needs.

5
Sports-Grade Durability

Every method is tested for stretch recovery, fade resistance, and wash durability to meet the demands of competition, training, and frequent wear.

Find the Right Print Method

These are just a few of the popular print methods we offer at Sphere Sport. Contact us today to discover how we can help you expand your brand’s reach with our diverse range of printing solutions. With Sphere Sport as your supplier, you’ll have access to quality, innovation, and expertise to grow your brand effectively.

Testimonials

Print Methods

Still Have Questions? We’re Here to Help

Which print method is best for sportswear?

Sublimation is typically the top choice for sportswear due to its durability and vibrant colors, especially on polyester fabrics. However, other methods like embroidery or screen printing may suit specific garments better.

Yes, we often combine methods like sublimation and embroidery to meet design or branding needs across product types.

Each print method has its own material compatibility. For example, sublimation works only on polyester, while screen printing and embroidery can be used on a wider variety of fabrics.

Yes, we can provide print samples before production for most methods upon request.

Screen printing is generally the most budget-friendly option for large orders, while sublimation offers value for full-color, smaller quantity runs.

Contact Us

Get in touch to explore print options that match your branding, performance needs, and budget. Our team is ready to help you make the right choice.

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Print Methods

Our turnaround time is typically 3–4 weeks after print panels are approved.